• Turnkey Project Powder Coating Equipment
  • Turnkey Project Powder Coating Equipment
  • Turnkey Project Powder Coating Equipment
  • Turnkey Project Powder Coating Equipment
  • Turnkey Project Powder Coating Equipment
  • Turnkey Project Powder Coating Equipment

Turnkey Project Powder Coating Equipment

Transport Package: Case, Pallet
Trademark: TOPSUN
Origin: Yantai, China
Customization:

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Basic Info.

Model NO.
Topsun
HS Code
8474
Production Capacity
10 PCS/Month

Product Description

Automatic Container Mixer
Mobile/:(0086)13655450504
 
Website: ytopsun.en.made-in-china.com,  ytopsun.en.made-in-china.com


Automatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connnected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC

Turnkey Project Powder Coating Equipment
Turnkey Project Powder Coating Equipment
Turnkey Project Powder Coating Equipment


1. Mixers: 

1.1  Automatic Container Mixer
Automatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC

Main Features:

Several detachable containers for circular operation
High efficiency
Adopting PLC to realize automation
Homogenized mixture
No curing granule
Convenient for cleaning and maintenance
Safe and reliable operation


Technical Data:
Model Volume (L) Output (kg/tank) Mixing Motor (kw) Tilting Motor (kw) Crushing Motor (kw) Mixing Time (min) Control Mode Overall Dimensions (MM)
FHJ-15 15 8 1.5     5-10 PLC  750*480*950
FHJ-120 120 60 5.5 0.2   5-10 PLC  1800*1800*1950
FHJ-150  150 70 5.5 0.37 2.2 5-10 PLC  2150*1100*2300 
FHJ-300 300 150 15 3 2.2 5-10 PLC  2150*1100*2300 
FHJ-600  600 300 22 4 4 5-10 PLC  2650*1250*2700 
FHJ-1000 1000 500 30 4 4 5-10 PLC  2900*1550*3100 
FHJ-2000  2000 1000 45 5.5 5.5 5-10 PLC  3500*2350*3650 

1.2 High Speed Pre-Mixer:

Features:
High efficiency & easy operation
Easy color changing, safe cleaning
Combined mixing & crushing as one
Mixing time presetting, short & homogeneous
Excellent sealing, powder leaking free
Vertical or horizontal type as optional


Technical Data:
Model Volume (L) Mixing Motor (kw) Crushing Motor (kw) Mixing Time (min) Overall Dimensions (mm)
GHJ-20 20 0.55 0.37 3-5 700*500*800
GHJ-100 100 3 1.5 3-5 1000*600*900
GHJ-200 200 5.5 3 3-5 1500*900*1400
GHJ-300 300 7.5 4 3-6 1800*900*1400
GHJ-500 500 15 5.5 4-6 1800*1300*1800
GHJ-800 800 18.5 7.5 4-6 1900*1300*2000
GHJ-1000 1000 22 7.5 4-6 2300*1400*2000


1.3 Double Cone Mixer:

This twin-cone mixer is composed of a rotating container with two cones and two stirrers. This machine is applicable for powder coating, pharmaceutical, chemical, foodstuff, dyestuff, and other multi-compound materials. It has remarkable effect in mixing powders and particles with relatively good fluidity. Its barrel is made of stainless steel, which is polished both inside and outside, featuring beautiful appearance and easy operation.

Technical Data:
Model Volume (L) Output (kg/tank) Rotating Motor (kw) Mixing Motor (kw) Mixing Time (min) Overall Dimensions (mm)
SXH-100 300 150 1.5 1.5 0-30 1760*830*2030
SXH-200 400 200 1.5 1.5 0-30 1830*830*2150
SXH-300 600 300 2.2 1.5 0-30 1980*1000*2275
SXH-500 1000 500 4 4 1-30 2630*1140*2620
SXH-1000 2000 1000 5.5 5.5 0-30 3060*1440*2860
SXH-1500 3000 1500 7.5 7.5 0-30 3700*2000*2970
SXH-2000 4000 2000 8.5 8.5 0-30 3800*2500*3500


2. Twin-Screw Extruder

2.1 High torque & High Speed Rotation Twin-Screw Extruder:

Main Features:
*Full Gearbox from professional OEM maker, low noise, durable longevity
*High screw speed, high shearing, quick discharge
*Independent lube oil cooling system design
*Torque limiter to protect the drive train
*Suitable for reclaim powder, special powder production
*Split design of barrel and liner inserts for easy cleaning and maintainence

*Top & Side feeding options
*Other features same as conventional type extruder


Technical Parameters:
Model Capacity (kg/h) Screw Diameter (mm) Screw Length (mm) Screw Speed (r/min) Main Motor (kw) Feeder Motor (kw) Heating Power (kw) Overall Dimensions (mm)
TSX-40 80-260 40 16D 0-800 11/15/18.5 0.55 8 1850*700*1750
TSX-52 150-450 52 16D 0-800 22/30/37 0.75 10 2700*900*2200
TSX-65 400-1000 65 16D 0-800 45/55/75 1.1 12 2900*1000*2400
TSX-75 800-1200 75 16D 0-800 75/90 1.5 16 3100*1200*2500
TSX-85 1200-1800 85 16D 0-800 90/110 2.2 20 3700*1500*2900


2.2 Conventional Type Co-Rotation Parallel Twin Screw Extruder

Features:
*Strong shearing, easy cleaning
*Accurate auto temperature control, high cooling & heating exchange
*Hinged clamshell type barrel opening, segmented liners for easy replacing and cost saving
*Feeder easy assembly & disassembly, inner structure to avoid agglomeration
*Configurable screw applied for different powder formulas
*Screw and barrel adopt special materials like Cr12MoV, CPM, etc., high wearing resisting
*Quite gearbox with low noise dB level
*Torque limiter to protect the drive train
*Low energy consumption


Technical Parameters:
Model Capacity (kg/h) Screw Diameter (mm) Screw Length Screw Speed (r/min) Main Motor (kw) Feeder Motor (kw) Heating Power (kw) Overall Dimensions (mm)
SLJ-40 80-220 40 16D 0-500 11/15/18.5 0.55 4 1800*600*1700
SLJ-50 150-300 50 16D 0-500 22/30 0.75 8 2600*700*2000
SLJ-55 300-400 55 16D 0-500 30/37 0.75 8 2700*900*2300
SLJ-60 400-600 60 16D 0-500 45 1.1 12 2750*1000*2350
SLJ-75 600-800 75 16D 0-500 55 1.5 12 2900*1100*2400
SLJ-80 800-1200 80 16D 0-500 75/90 2.2 20 3700*800*2800

2.3 Lab Type Extruder

Technical Parameters:
Model Capacity (kg/h) Screw Diameter (mm) Screw Length Screw Speed (r/min) Main Motor (kw) Feeder Motor (kw) Heating Power (kw) Overall Dimensions (mm)
TSX-20 0.2-10 22 16D 0-600 2.2-4 0.1 2 1600*300*850
SLJ-30 1-30 30 16D 0-500 3-5.5 0.18 3.2 1430*550*1300
SLJ-32 40-80 32 16D 0-500 7.5/11 0.25 3.2 1600*500*1500

3 Cooling Belt

3.1 Water Cooled Cooling Belt with Flakers:

Features:
Consistent quality imported steel belt
Bottom cooling water spraying system, installed heating and cooling device
Equipped with guide device to avoid deforming
Better cooling result, higher efficient productivity
Few maintenance and easy cleaning
Chips thickness and roller speed adjustable
Crusher with finger pin and teeth type
Minimized cross contamination, simple operation


Technical Parameters:
Model Roller Dia. (mm) Belt Width (mm) Belt Length (mm) Drive Motor (kw) Capacity (kg/h) Cooling Mode Overall Dimensions (mm)
GDY-406 220 600 4000 1.5 200-400 Cooled Water 4000*750*1600
GDY-508 325 800 5000 3 400-500 Cooled Water 5000*900*1800
GDY-510 325 1000 5000 3 500-700 Cooled Water 5000*1100*1900
GDY-610 440 1000 6000 4 600-800 Cooled Water 6000*1100*1900
GDY-612 440 1200 6000 4 700-900 Cooled Water 6000*1400*1900
GDY-712 600 1000 7000 5.5 900-1200 Cooled Water 7000*1400*2000

3.2 Air Cooled Type Caterpillar Cooling Belt with Flaker:

Features:
Stainless steel made caterpillar, air cooling
Flake chips thickness and conveying speed adjustable
Reasonable design for cooling rollers inside, professional surface treatment to avoid water leaking and rust
Installed with simplified air conditioning device
Safe operation, like emergency button, clockwise and counter-clockwise rotation.


Technical Parameters:
Model Roller Dia. (mm) Belt Width (mm) Belt Length (mm)  Drive Motor (kw) Blower Motor (kw) Capacity (kg/h) Cooling Mode Overall Dimensions (mm)
JFY-204  160/160 400 2000 0.55 200-400 30-100 Chilled Water&Air 2000*450*900
JFY-406 160/220 600 4000 0.75 400-500 100-220 Chilled Water&Air 4000*850*950
JFY-508 180/325 700 5000 0.75 500-700 220-400 Chilled Water&Air 5000*1050*1200
JFY-510 180/325 800 5000 1.1 600-800 400-500 Chilled Water&Air 5000*1150*1200
JFY-610 180/325 800 6000 1.1 700-900 500-700 Chilled Water&Air 6000*1150*1200
JFY-710 180/325 1000 6000 1.5 900-1200 600-900 Chilled Water&Air 7000*1250*1450
JFY-812 180/325 1000 7000 2.2 900-1200 900-1200 Chilled Water&Air 8000*1650*1600

3.3 PU Type Air Cooled Cooling Belt

Features:
Adjustable thickness and roller speed
Air cooled to avoid cross contamination
Roller and crusher equipped with overload protection

High efficiencies
One piece PU belt to facilitate easy cleaning and maintenance
Compact design for limited space


Technical Parameters:
Model Roll Dia. (mm) Band Width (mm) Band Length (mm) Motor Power (kw) Throughput (kg/h) Dimensions (mm)
PFY-104 156 400 1000 1.1 50 1000*870*1050
PFY-206 220 600 2000 1.1 150 2000*1150*1100
PFY-208 445 800 2000 2.2 300 2000*1100*1100
PFY-210 445 1000 2000 2.2 500 2000*1300*1100
PFY-310 622 1000 3000 2.2 800 2000*1300*1200


4 ACM (Air Classifier Mill) Grinding System

Features:

Safety in accordance with EU explosion resistant standard ATEX/PSR11
Low noise design (from mill to fan system)
Particle size distribution adjustable on request
Mill body temperature and air intake volume monitoring
Rotary sieve with unique design and durable for mesh wear issue
Whole grinding system designed for powder dust free
Finished powder products with more than 98 percent
High output, easy operation cleaning and maintenance


Technical Parameters:
Model Mill Motor kw Rotor rpm Classifier Motor Classifier rpm Fan kw Air cbm/h Capacity kg/h Overall dimensions mm
ACM-02 2.2 12000 0.37 0-3000 3 350 2-30 1430*550*1300
ACM-05 4 11000 0.75 0-3000 4 800 30-80 2100*1000*2150
ACM-10 7.5 7000 1.5 0-3000 11 2500 100-260 6200*1250*3200
ACM-15 11 7000 1.5 0-3000 15 3000 200-350 6500*1300*3300
ACM-20 15 6600 2.2 0-3000 22 3500 300-400 7500*1300*3600
ACM-30 22 5500 3 0-3000 30 4500 400-550 7900*1500*3600
ACM-40 30 4600 5.5 0-3000 37 5500 600-800 8000*1700*3600
ACM-50 37 4000 7.5 0-3000 45 6500 1000-1200 9000*1900*3900
ACM-60 45 3500 7.5 0-3000 55 8000 1200-1600 9000*2000*4000


5. Company: 

Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences in this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.

We passed CE certification approval and ATEX explosion resistant test, etc. international standards; we do know how to meet the diversified and customized made requests of our customers.

Our everlasting business philosophy: consistent quality, effective communication, responsible service.

 
 
6. Why choosing us?
Our boss has worked in this industry for more than 13 years.
Our vice GM has worked in this industry for more than 20 years. 
Our technical manager has worked in this industry for more than 7 years. 
Our production manager has worked in this industry for more than 8 years. 
We have an excellent team. We are experienced, excellent, friendly and responsible, with a view to long term cooperation.

 

1.Any inquires will be replied in the first time.

2.High quality products, competitive price, fast lead time.

3.Our sales staff will be have a good communication with you ,let you fully understand the situation of our enterprises and products.

4.We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.

5.Our customer service staff will put your feedback to the technical staff in the first time, timely solve your problem.

 
 
 
 
Turnkey Project Powder Coating Equipment
Turnkey Project Powder Coating Equipment


 

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